Process for the preparation of sulfomate-carboxylate derivatives

ABSTRACT

Disclosed is a process for the preparation of Compound (III), salt or solvate thereof by reacting Compound (I), salt or solvate thereof with Compound (II) in a toluene solvent in the presence of an additive such as water or an alcohol. Also disclosed is a process for the preparation of Compound (IV) comprising hydrolyzing the obtained Compound (III) if necessary, and then oxidizing. 
     
       
         
         
             
             
         
       
     
     In the formula, R 1  is hydrogen, optionally substituted lower alkyl, optionally substituted aryl or optionally substituted aryl lower alkyl, and R 2  is optionally substituted lower alkyl, optionally substituted cycloalkyl or optionally substituted aryl lower alkyl.

This application is a Continuation application of copending applicationSer. No. 11/909,980 filed on Sep. 27, 2007, which is the National Stageapplication under 35 U.S.C. §371 of International Application No.PCT/JP2006/306616 filed Mar. 30, 2006 and claims priority benefits under35 U.S.C. §119(a)-(d) of foreign Application No. 2005-102678 filed inJapan on Mar. 31, 2005.

TECHNICAL FIELD

The present invention relates to a process for the preparation ofsulfamate-carboxylate derivatives.

BACKGROUND ART

Sulfamate-carboxylate derivatives are useful compounds as syntheticmaterials or intermediates for medicine. For example, they can be usedas a synthetic intermediate of a compound having NPYY5 receptorantagonistic activity described in Patent Document 1.

Patent Document 1 discloses a process for the preparation of4-(2-methylpropane-2-sulfonylamino-1-cyclohexanecarboxylic acidcomprising subjecting 4-amino-1-cyclohexanecarboxylic acid methyl esterand t-butylsulphinyl chloride to the coupling reaction in adichloromethane solvent, oxidizing the obtained compound, and thenhydrolyzing. It is difficult to use industrially this process, becauseit is necessary that restricted-use dichloromethane is used and theproduct is isolated by chromatography.

Patent Document 2 discloses a process for the preparation oftrans-4-(2-methylpropane-2-sulfonylamino-1-cyclohexanecarboxylic acidcomprising subjecting cis-4-amino-1-cyclohexanecarboxylic acid methylester and t-butylsulphinyl chloride to the coupling reaction in an ethylacetate solvent, the oxidation reaction, transformation to trans isomer,and then hydrolysis. This process was far from a high-yieldingpreparation process as the yield fromcis-4-amino-1-cyclohexanecarboxylic acid totrans-4-(2-methylpropane-2-sulfonylamino)cyclohexanecarboxylic acid is70% or less even if the loss in transformation to trans isomer wasexcluded.

Additionally, the document discloses an example that tetrahydrofuran isused in a coupling step. However, the process was needed to improve as aprocess for the industrial preparation, because it was necessary toisolate the reaction intermediates in every step, operations werecomplicated and the preparation efficiency was not high.

-   [Patent Document 1] WO01/37826-   [Patent Document 2] WO2003/076374

DISCLOSURE OF INVENTION Problems to be Solved by the Invention

The object of the present invention is to provide an efficient processfor the preparation of sulfamate-carboxylate derivatives which areuseful as synthetic materials or intermediates for medicine.

Means for Solving the Problem

The present invention is the followings.

(1) A process for the preparation of a compound of the formula (III):

wherein R¹ is hydrogen, optionally substituted lower alkyl, optionallysubstituted aryl or optionally substituted aryl lower alkyl, and R² isoptionally substituted lower alkyl, optionally substituted cycloalkyl oroptionally substituted aryl,salt or solvate thereof (hereinafter referred to as Compound (III)),characterized by reacting a compound of the formula (I):

wherein R¹ has the same meaning as defined above,salt or solvate thereof (hereinafter referred to as Compound (I)),with a compound of the formula (II):

wherein R² has the same meaning as defined above, and Hal is halogen(hereinafter referred to as Compound (II)),in toluene solvent in the presence of at least one of additives selectedfrom the group consisting of water, alcohol, dimethylformamide,dimethylacetamide and dimethoxyethane.(2) The process for the preparation of the above (1), wherein theadditive is water or isopropanol.(3) A process for the preparation of a compound of the formula (IV):

wherein R¹ and R² have the same meanings as defined above,salt or solvate thereof (hereinafter referred to as Compound (IV)),characterized by obtaining a compound of the formula (III), salt orsolvate thereof by the process of the above (1), and oxidizing theobtained compound, salt or solvate thereof.(4) A process for the preparation of a compound of the formula (IVb):

wherein R² has the same meaning as defined above,salt or solvate thereof (hereinafter referred to as Compound (IVb)),characterized by hydrolyzing a compound of the formula (IIIa):

wherein R^(1a) is optionally substituted lower alkyl, optionallysubstituted aryl or optionally substituted aryl lower alkyl, and R² hasthe same meaning as defined above, salt or solvate thereof (hereinafterreferred to as Compound (IIIa)),to obtain a compound of the formula (IIIb):

wherein R² has the same meaning as defined above,salt or solvate thereof (hereinafter referred to as Compound (IIIb)),and oxidizing the obtained compound, salt or solvate thereof.(5) The process for the preparation of the above (4), characterized byobtaining a compound of the formula (IIIa):

wherein R^(1a) and R² have the same meanings as defined above,salt or solvate thereof by the process of the above (1), and using theobtained compound, salt or solvate thereof.(6) The process for the preparation of the above (5), characterized byreacting without isolating a compound of the formula (IIIa) or (IIIb) orthe salt to give a compound of the formula (IVb), salt or solvatethereof.(7) A process for the preparation of a compound of the formula (VI):

wherein R², R³ and Z have the same meanings as defined above,pharmaceutically acceptable salt or solvate thereof (hereinafterreferred to as Compound (VI)),characterized by obtaining a compound of the formula (IV) or (IVb), saltor solvate thereof by the process of any one of the above (3) to (6),and reacting the obtained compound, salt or solvate thereof with acompound of the formula (V):

R³NH—Z  (V)

wherein R³ is hydrogen or lower alkyl; Z is optionally substituted loweralkyl, optionally substituted lower alkenyl, optionally substitutedamino, optionally substituted lower alkoxy, optionally substitutedcarbocyclyl or optionally substituted heterocyclyl,salt or solvate thereof (hereinafter referred to as Compound (V)).(8) A compound of the formula (IIIb-1):

salt or solvate thereof.

Effect of the Invention

A process for the preparation of the present invention can be used toobtain safely and easily Compound (III) or (IV) in high yield, and isuseful for green chemistry.

BEST MODE FOR CARRYING OUT THE INVENTION

In this description, “lower alkyl” includes C1 to C10, preferably C1 toC6, and more preferably C1 to C3 straight or branched alkyl. Examplesinclude methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl,sec-butyl, tert-butyl, n-pentyl, isopentyl, neopentyl, hexyl, isohexyl,n-heptyl, isoheptyl, n-octyl, isooctyl, n-nonyl and n-decyl. “Loweralkyl” of R¹, R^(1a) or R³ is preferably methyl or ethyl. “Lower alkyl”of R² is preferably ethyl, isopropyl or t-butyl.

The lower alkyl part of “aryl lower alkyl”, “halogeno lower alkyl” or“hydroxy lower alkyl” is the same as the above “lower alkyl”.

Examples of substituents for “optionally substituted lower alkyl” of Zinclude (1) halogen; (2) cyano; and (3) the following groups (i) to(xvi): (i) hydroxy, (ii) lower alkoxy, (iii) mercapto, (iv) loweralkylthio, (v) acyl, (vi) acyloxy, (vii) carboxy, (viii) loweralkoxycarbonyl, (ix) imino, (x) carbamoyl, (xi) thiocarbamoyl, (xii)lower alkylcarbamoyl, (xiii) lower alkylthiocarbamoyl, (xiv) amino, (xv)lower alkylamino or (xvi) heterocyclylcarbonyl, which may be optionallysubstituted by at least one of groups selected from Substituent Group βdefined below.

Examples of substituents for “optionally substituted lower alkyl” of R¹or R^(1a) include at least one of groups selected from the groupconsisting of halogen, optionally protected hydroxy, mercapto, loweralkoxy, lower alkenyl, di-lower alkylamino, lower alkylthio, acyl,carboxy, lower alkoxycarbonyl, carbamoyl, cyano, cycloalkyl phenoxyl andheterocyclyl.

Examples of substituents for “optionally substituted lower alkyl” exceptfor those of Z, R¹ and R^(1a) include at least one of groups selectedfrom Substituent Group β defined below.

“Lower alkenyl” includes C2 to C10, preferably C2 to C8 and morepreferably C3 to C6 straight or branched alkenyl having at least onedouble bond at arbitrary positions. Examples include vinyl, propenyl,isopropenyl, butenyl, isobutenyl, prenyl, butadienyl, pentenyl,isopentenyl, pentadienyl, hexenyl, isohexenyl, hexadienyl, heptenyl,octenyl, nonenyl and decenyl.

Examples of substituents for “optionally substituted lower alkenyl”include halogen, lower alkoxy, lower alkenyl, amino, lower alkylamino,lower alkoxycarbonylamino, lower alkylthio, acyl, carboxy, loweralkoxycarbonyl, carbamoyl, cyano, cycloalkyl, phenyl, lower alkylphenyl,lower alkoxyphenyl, naphthyl and/or heterocyclyl.

Examples of substituents for “optionally substituted amino” include thebelow Substituent Group β, optionally substituted benzoyl and/oroptionally substituted heterocyclylcarbonyl (wherein the substituent ishydroxy, lower alkyl, lower alkoxy and/or lower alkylthio).

The lower alkyl part of “lower alkoxy”, “lower alkylthio”, “loweralkylcarbamoyl”, “lower alkylthiocarbamoyl”, “lower alkylamino”,“di-lower alkylamino”, “lower alkylsulfinyl”, “lower alkylsulfonyl”,“lower alkylsulfamoyl”, “lower alkoxycarbonyl”, “lower alkoxy loweralkyl”, “hydroxy lower alkyl”, “lower alkoxycarbonylamino”, “loweralkylphenyl”, “lower alkoxyphenyl”, “halogeno lower alkyl”, “phenyllower alkoxy” or “phenyl lower alkylthio” is the same as the above“lower alkyl”.

Examples of substituents for “optionally substituted lower alkoxy”include at least one of groups selected from the below Substituent Groupβ. Preferred is phenyl, lower alkylphenyl, lower alkoxyphenyl, naphthylor heterocyclyl.

“Acyl” includes (1) C1 to C10, preferably C1 to C6 and more preferablyC1 to C4 straight or branched alkylcarbonyl or alkenylcarbonyl, (2) C4to C9 and preferably C4 to C7 cycloalkylcarbonyl and (3) C7 to C11arylcarbonyl. Examples include formyl, acetyl, propionyl, butyryl,isobutyryl, valeryl, pivaloyl, hexanoyl, acryloyl, propioloyl,methacryloyl, crotonoyl, cyclopropylcarbonyl, cyclohexylcarbonyl,cyclooctylcarbonyl and benzoyl.

The acyl part of “acyloxy” is the same as above.

The protecting group of “optionally protected hydroxy” or “optionallyprotected hydroxy lower alkyl” includes all hydroxy protecting groupsusually used. Examples include acyl (e.g., acetyl, trichloroacetyl andbenzoyl), lower alkoxycarbonyl (e.g., t-butoxycarbonyl), loweralkylsulfonyl (e.g., methanesulfonyl), lower alkoxy lower alkyl (e.g.,methoxymethyl) and trialkylsilyl (e.g., t-butyldimethylsilyl).

“Halogen” includes fluorine, chlorine, bromine and iodine. Especiallypreferred is Fluorine or chlorine.

The halogen part of “halogenophenyl” or “halogeno lower alkyl” is thesame as the above “halogen”.

“Alkylenedioxy” includes methylenedioxy, ethylenedioxy,trimethylenedioxy, tetramethylenedioxy, pentamethylenedioxy andhexamethylenedioxy. Preferred is methylenedioxy or ethylenedioxy.

“Carbocyclyl” includes “cycloalkyl”, “cycloalkenyl”, “bicycloalkyl” and“aryl”.

“Cycloalkyl” includes C3 to C8 and preferably C5 or C6 cyclic alkyl.Examples include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl,cycloheptyl and cyclooctyl.

Examples of substituents for “optionally substituted cycloalkyl” includeat least one of groups selected from Substituent Group β defined below.

“Cycloalkenyl” includes the above cycloalkyl with at least one of doublebonds at arbitrary positions in the ring. Examples includecyclopropenyl, cyclobutenyl, cyclopentenyl, cyclohexenyl andcyclohexadienyl.

“Bicycloalkyl” includes C5 to C8 alicyclic groups wherein the two ringsshare two or more atoms and which are given by removing one hydrogenfrom C5 to C8 alicyclic group. Examples include bicyclo[2.1.0]pentyl,bicyclo[2.2.1]heptyl, bicyclo[2.2.2]octyl and bicyclo[3.2.1]octyl.

“Aryl” includes monocyclic or polycyclic aromatic carbocyclyl, andexamples include phenyl, naphtyl, anthryl and phenanthryl. It alsoincludes aryl which is fused with another non-aromatic carbocyclyl, andexamples include indanyl, indenyl, biphenylyl, acenaphtyl,tetrahydronaphtyl and fluorenyl. Especially preferred is phenyl.

Examples of substituents for “optionally substituted carbocyclyl”include at least one of groups selected from the below Substituent Groupα and β. The “carbocyclyl” may be substituted at arbitrary positions.

Examples of substituents for “optionally substituted aryl” or“optionally substituted aryl lower alkyl” of R¹ or R^(1a) include atleast one of groups selected from the group consisting of halogen,optionally protected hydroxy, mercapto, lower alkyl, halogeno loweralkyl, hydroxy lower alkyl, lower alkoxy, lower alkenyl, di-loweralkylamino, lower alkylthio, acyl, carboxy, lower alkoxycarbonyl,carbamoyl, cyano, cycloalkyl, phenyl, phenoxyl, lower alkyl phenyl,lower alkoxy phenyl, halogenophenyl, naphthyl and heterocyclyl.

Examples of substituents for the other “optionally substituted aryl”include at least one of groups selected from the below Substituent Groupβ.

The cycloalkyl part of “cycloalkylcarbamoyl”, “cycloalkylsulfamoyl” or“cycloalkyloxy” is the same as the above “cycloalkyl”.

The aryl part of “arylsulfonyl” or “aryl lower alkyl” is the same as theabove “aryl”.

“Heterocyclyl” includes heterocycle which contains at least one heteroatom optionally selected from the group of O, S and N. Examples include5- to 6-membered heteroaryl such as pyrrolyl, imidazolyl, pyrazolyl,pyridyl, pyridazinyl, pyrimidinyl, pyrazinyl, triazolyl, triazinyl,tetrazolyl, isoxazolyl, oxazolyl, oxadiazolyl, isothiazolyl, thiazolyl,thiadiazolyl, furyl and thienyl; fused bicyclic heterocyclyl such asindolyl, isoindolyl, indazolyl, indolizinyl, indolinyl, isoindolinyl,quinolyl, isoquinolyl, cinnolinyl, phthalazinyl, quinazolinyl,naphthyridinyl, quinoxalinyl, purinyl, pteridinyl, benzopyranyl,benzimidazolyl, benzisoxazolyl, benzoxazolyl, benzoxadiazolyl,benzisothiazolyl, benzothiazolyl, benzothiadiazolyl, benzofuryl,isobenzofuryl, benzothienyl, benzotriazolyl, imidazopyridyl,triazolopyridyl, imidazothiazolyl, pyrazinopyridazinyl, quinazolinyl,naphthyridinyl, dihydropyridyl, tetrahydroquinolyl andtetrahydrobenzothienyl; fused tricyclic heterocyclyl such as carbazolyl,acridinyl, xanthenyl, phenothiazinyl, phenoxatiinyl, phenoxazinyl anddibenzofuryl; non-aromatic heterocyclyl such as dioxanyl, thiiranyl,oxiranyl, oxathiolanyl, azetidinyl, thianyl, pyrrolidinyl, pyrrolinyl,imidazolidinyl, imidazolinyl, pyrazolidinyl, pyrazolinyl, piperidyl,piperazinyl, morpholinyl, morpholino, thiomorpholinyl, thiomorpholino,dihydropyridyl, tetrahydrofuryl, tetrahydropyranyl, tetrahydrothiazolyland tetrahydroisothiazolyl.

Fused heterocyclyl which is fused with a ring other than heterocycle(e.g., benzothiazolyl) may have a bonding radical on any ring.

Preferred as heterocyclyl of Z is imidazolyl, benzothiazolyl,isothiazolyl, benzopyranyl, morpholino, pyridyl, quinolyl, pyrimidyl orthe like.

Examples of substituents for “optionally substituted heterocyclyl” arethe same as the substituents for the above substituted “carbocyclyl”.

The heterocyclyl part of “heterocyclyloxy”, “heterocyclylthio”,“heterocyclylcarbonyl” or “heterocyclylsulfonyl” is the same as theabove “heterocyclyl”.

Substituent Group α is a group of (1) halogen; (2) oxo; (3) cyano; (4)nitro; (5) imino optionally substituted by lower alkyl or hydroxy; (6)the following groups (i) to (xxi): (i) hydroxy, (ii) lower alkyl, (iii)lower alkenyl, (iv) lower alkoxy, (v) carboxy, (vi) loweralkoxycarbonyl, (vii) acyl, (viii) acyloxy, (ix) imino, (x) mercapto,(xi) lower alkylthio, (xii) carbamoyl, (xiii) lower alkylcarbamoyl,(xiv) cycloalkylcarbamoyl, (xv) thiocarbamoyl, (xvi) loweralkylthiocarbamoyl, (xvii) lower alkylsulfinyl, (xviii) loweralkylsulfonyl, (xix) sulfamoyl, (xx) lower alkylsulfamoyl and (xxi)cycloalkylsulfamoyl, which may be optionally substituted by at least oneof groups selected from Substituent Group β; (7) the following groups(i) to (v): (i) cycloalkyl, (ii) cycloalkenyl, (iii) cycloalkyloxy, (iv)amino and (v) alkylenedioxy, which may be optionally substituted by asubstituent selected from Substituent Group β, lower alkyl, loweralkoxy-lower alkyl, optionally protected hydroxy-lower alkyl,halogeno-lower alkyl, lower alkylsulfonyl and/or arylsulfonyl; and (8)the following groups: (i) phenyl, (ii) naphtyl, (iii) phenoxy, (iv)phenyl-lower alkoxy, (v) phenylthio, (vi) phenyl-lower alkylthio, (vii)phenylazo, (viii) heterocyclyl, (ix) heterocyclyloxy, (x)heterocyclylthio, (xi) heterocyclylcarbonyl and (xii)heterocyclylsulfonyl, which may be optionally substituted by asubstituent selected from Substituent β, lower alkyl, halogeno-loweralkyl and/or oxo.

Substituent Group β is a group of halogen, optionally protected hydroxy,mercapto, lower alkoxy, lower alkenyl, amino, lower alkylamino, loweralkoxycarbonylamino, lower alkylthio, acyl, carboxy, loweralkoxycarbonyl, carbamoyl, cyano, cycloalkyl, phenyl, phenoxyl, loweralkylphenyl, lower alkoxyphenyl, halogenophenyl, naphthyl andheterocyclyl.

A compound of the formula (I), (III), (IV) or (VI) in the presentinvention may be the salt. Examples include salts of inorganic acid suchas hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid;salts of organic acid such as acetic acid, formic acid,p-toluenesulfonic acid, methanesulfonic acid, oxalic acid and citricacid; salts of organic base such as ammonium, trimethylammonium andtriethylammonium; salts of alkali metal such as sodium and potassium;and salts of alkaline-earth metal such as calcium and magnesium.

Compound (III) or (IV) can be prepared according to the followingprocesses.

Process A

In the formula, R¹ is hydrogen, optionally substituted lower alkyl,optionally substituted aryl or optionally substituted aryl lower alkyl,R² is optionally substituted lower alkyl, optionally substitutedcycloalkyl or optionally substituted aryl, and Hal is halogen.

(The First Step)

Compound (I) is reacted with sulfinylhalide Compound (II) in toluenesolvent in the presence of at least one of additives selected from thegroup consisting of water, alcohol, dimethylformamide, dimethylacetamideand dimethoxyethane, if necessary, with base to give Compound (III).

The amount of Compound (II) can be about 1 mole equivalent or more andpreferably about 1.3 mole equivalents or more, and about 3 moleequivalents or less and preferably about 1.5 mole equivalents or lessrelative to 1 mole of Compound (I).

Examples of additives include water, methanol, ethanol, isopropanol,n-propanol, n-butanol, t-butanol, dimethylformamide, dimethylacetamide,dimethoxyethane and the mixture of 2 or 3 kinds of additives selectedfrom them. Preferred is water or isopropanol.

It is preferable that the amount of the additive is decided consideringthe amount of Compound (I) and (II), solubility, stability against theadditive and the like. For example, when the weight of Compound (I) is v(g), the amount of the additive can be about 0.5v (ml) or more andpreferably about 1v (ml) or more, and about 5v (ml) or less andpreferably about 2v (ml) or less.

The amount of the toluene solvent is not especially limited. Thearbitrary amount to give a reactive solution or slurry can be used. Forexample, when the weight of Compound (I) is v (g), the amount of thesolvent can be about 1v (ml) or more and preferably about 2v (ml) ormore. The maximum amount is not especially limited, but about 10v (ml),preferably about 8v (ml) and more preferably about 5v (ml) consideringpreparation efficiency.

Examples of bases include triethylamine, pyridin, diisopropylethylamine,sodium hydroxide, potassium carbonate and sodium hydrogencarbonate. Theamount of the base is about 1 mole equivalent or more and preferablyabout 2 mole equivalents or more, and about 5 mole equivalents or lessand preferably about 4 mole equivalents or less relative to 1 mole ofCompound (I).

Reaction can be carried out at −20° C. to under heating, preferablyabout −10 to 50° C. and more preferably about 0 to 20° C., for about 5minutes to 10 hours and preferably about 1 to 3 hours.

The obtained Compound (III) may be isolated or provided to the next stepwithout isolating. When it is used in the next step without isolating,there is an advantage that the works can be carried out in succession.

As a solvent used in this step, toluene is especially preferable, butacetic ester (ethyl acetate, methyl acetate, isopropyl acetate orisobutyl acetate), tetrahydrofuran, benzene, xylene, benzene chloride,dichloromethane or the like can be used.

(The Second Step)

Compound (IV) is obtained by subjecting Compound (III) to oxidationreaction in an appropriate solvent with an arbitrary oxidizing agent bya well-known method.

A solvent can be selected considering property of a substrate or anoxidizing agent or the like. Examples include toluene,dimethylformamide, tetrahydrofuran and ethyl acetate.

The reaction solution obtained in the first step without isolatingCompound (III) can be subjected to oxidation reaction. In case thatCompound (III) in the reaction solution obtained in the first step is acompound wherein R¹ is hydrogen, it is possible that Compound (III) istransformed to the salt, the water is added thereto and the mixture issubjected to oxidation reaction in an aqueous solution by a well-knownmethod. Toluene same as previous step or water is preferably used as asolvent.

The amount of the solvent is not limited. The arbitrary amount to give areactive solution or slurry can be used. For example, when the weight ofCompound (III) is v (g), the minimum amount of the solvent is about 1v(ml), preferably about 2v (ml) and more preferably about 3v (ml). Themaximum amount is not limited, but about 10v (ml), preferably about 8v(ml) and more preferably about 5v (ml) considering preparationefficiency.

An arbitrary oxidizing agent can be used. Examples of oxidizing agentsinclude peracetic acid, m-chloroperbenzoic acid, pertrifluoroaceticacid, sodium periodate, magnesium monoperoxy phthalate (MMPP), potassiumpermanganate, sodium hyochlorite, calcium hyochlorite, perchloric acid,chlorous acid, oxone (2 KHSO₅.KHSO₄.K₂SO₄) and O₂. Preferred isperoxide.

Peroxide can be used as hydrogen peroxide solution. As a catalyst,ammonium molybdate tetrahydrate ((NH₄)₆Mo₇O₂₄.4H₂O), sodium tungstate,the hydrate or the like can be used. The amount of superoxide can beabout 0.5 mole equivalent or more and preferably about 1 mole equivalentor more, and about 3 mole equivalents or less and preferably 2 moleequivalents or less relative to 1 mole of Compound (III). The minimumamount of catalyst can be about 0.005 mole equivalent or more andpreferably about 0.01 mole equivalent or more, and about 0.1 moleequivalent or less and preferably about 0.06 mole equivalent or lessrelative to 1 mole of Compound (III).

Reaction temperature is not limited, but usually about 0 to 100° C. andpreferably about 20 to 60° C.

Reaction time is not limited, but usually about 1 to 24 hours andpreferably about 1 to 5 hours

After finishing the reaction, the target compound, Compound (IV), iscrystallized by adding acid such as sulfuric acid or hydrochloric acidat about 10 to 50° C. and preferably about 20 to 30° C., and stirringfor about 15 minutes to 10 hours and preferably about 30 minutes to 3hours. And then, the target compound, Compound (IV), can be obtained bywashing, filtrating and drying by a well-known method.

As shown in a comparative example described below, when Compound (I) and(II) were reacted in the absence of an additive in toluene solvent,preparation rate of the target compound, Compound (III), remained around50%. Furthermore, the present inventors confirmed that preparation ratesof Compound (III) were changed by lot because the reactivity of Compound(I) changed by factors such as crystal form. On the other hand, aprocess of the present invention was preferably and stably carried outin all lots by reacting Compound (I) and (II) in the presence of anadditive and the target compound, Compound (III), can be stably obtainedwith a high preparation rate, about 95%.

The present inventors confirmed that the solubility of Compound (I) intoluene was lower than that in ethyl acetate or tetrahydrofuran inPatent Document 2. In this circumstance, people skilled in the artshould expect that it is usually difficult to carry out the reaction.However, according to a process of the present invention, the targetcompound could be obtained at very high preparation rate by using anadditive. Additionally, although Compound (II) is unstable in water orthe like, the reaction is preferably carried out without degradation ofCompound (II) according to a process of the present invention.

Compared to processes described in Patent Document 1 or 2, the presentprocess is useful as a process for the industrial preparation becausethe first step and the second step can be carried out in succession andthe target compound can be obtained without dichloromethane or the likewhose use is not environmentally preferable.

Process B

When Compound (III) obtained by the first step of the above Process A isa compound wherein R¹ is optionally substituted lower alkyl, optionallysubstituted aryl or optionally substituted aryl lower alkyl, Compound(IIIb) can be obtained by subjecting to the hydrolyzing step before thesecond step of the above Process A, and then subjected to oxidationreaction.

In the formula, R^(1a) is optionally substituted lower alkyl, optionallysubstituted aryl or optionally substituted aryl lower alkyl, R² isoptionally substituted lower alkyl, optionally substituted cycloalkyl oroptionally substituted aryl, and Hal is halogen.

(The First Step)

Compound (IIIa) is obtained by the same process as the first step of theabove Process A.

(The Second Step)

Compound (IIIb) is obtained by hydrolyzing Compound (IIIa) in anappropriate solvent with arbitrary base and water by a well-knownmethod.

A solvent can be selected considering property of a substrate oroxidizing agent or the like. Examples include toluene,dimethylformamide, tetrahydrofuran, benzene, xylene, benzene chlorideand dichloromethane.

The amount of solvent is not limited. The arbitrary amount to give areactive solution or slurry can be used. For example, when the weight ofCompound (IIIa) is v (g), the minimum amount of the solvent is about 1v(ml), preferably about 2v (ml) and more preferably about 3v (ml). Themaximum amount is not limited, but about 10v (ml), preferably about 8v(ml) and more preferably about 5v (ml) considering preparationefficiency. Base and water are added to the prepared solution as above.

Alternatively, base and water can be added to a reaction solutionwithout isolating Compound (IIIa) obtained by the first step.

The additive amount of water is not especially limited. For example,when the weight of Compound (IIIa) is v (g), the minimum amount of addedwater is about 1v (ml), preferably about 2v (ml) and more preferablyabout 3v (ml). The maximum amount is not limited, but about 10v (ml),preferably about 8v (ml) and more preferably about 5v (ml) consideringpreparation efficiency. When Compound (IIIa) obtained in the first stepis subjected to this step as a reaction solution without isolating, theminimum amount of added water is about half of and preferably about thesame as the volume of the reaction solution. The maximum amount is about10 times and preferably about 3 times of the volume of the reactionsolution.

As a base, sodium hydroxide, sodium methoxide, potassium hydroxide orthe like can be used. The amount of the base can be about 1 moleequivalent or more and preferably about 2 mole equivalents or more, andabout 5 mole equivalents or less and preferably about 3 mole equivalentsor less relative to 1 mole of Compound (IIIa).

Reaction temperature is not limited, but usually about 0 to 80° C. andpreferably about 20 to 50° C.

Reaction time is preferably about 1 to 24 hours and more preferablyabout 1 to 10 hours.

Compound (IIIb) may be isolated from the water layer of the obtainedreaction solution or provided to the next step as water layer withoutisolating. When it is used in the next step without isolating, there isan advantage that the works can be carried out in succession.

When peroxide is used as an oxidizing agent in the next step, oxidationreaction can be preferably carried out by neutralizing the reactionsolution with acid such as sulfuric acid and hydrochloric acid inadvance.

(The Third Step)

The target compound, Compound (IVb), is obtained by the same process asthe second step of the above Process A.

Patent Document 2 described above discloses a method for couplingCompound (I) and (II) to give Compound (IIIa), oxidizing Compound (IIIa)to give Compound (IV) wherein R¹ is lower alkyl, and hydrolyzing aftertransforming Compound (IV) to trans isomer to give Compound (IVb).According to this method, the yield from Compound (Ia) to Compound (IVb)was around 50%. The yield remained only 70% or less even if the loss inthe transformation step to trans isomer was excluded. Furthermore, thereaction was carried out by isolating each reaction intermediate andchanging the reaction solvent to a different solvent such as ethylacetate, dimethylformamide, toluene or tetrahydrofuran.

The present inventors found that Compound (IIIa) was degraded under theacid condition, and completed a method for obtaining the targetcompound, Compound (IVb), with high yield, around 90% (yield fromCompound (I)), by subjecting to oxidation reaction after alkalinehydrolysis. According to a process of the present invention, the targetcompound can be efficiently and safely obtained because steps from thefirst step to the third step can be carried out in succession anddichloromethane or the like is not used.

Compound (VI) can be prepared by reacting Compound (IVb) obtained in theabove Process A or B with Compound (V).

When a compound wherein R¹ is optionally substituted lower alkyl,optionally substituted aryl or optionally substituted aryl lower alkyl,salt or solvate thereof (hereinafter referred to as Compound (IVa)) canbe obtained by the above Process A, the compound is transformed toCompound (IVb) by hydrolyzing in advance.

In the formula, R^(1a) is optionally substituted lower alkyl, optionallysubstituted aryl or optionally substituted aryl lower alkyl, R² isoptionally substituted lower alkyl, optionally substituted cycloalkyl oroptionally substituted aryl, R³ is hydrogen or lower alkyl, and Z isoptionally substituted lower alkyl, optionally substituted loweralkenyl, optionally substituted amino, optionally substituted loweralkoxy, optionally substituted carbocyclyl or optionally substitutedheterocyclyl.

Compound (VI) can be obtained by reacting Compound (V) with Compound(IVb). This reaction can be carried out according to amidation reactiondescribed in the above Patent Document 1 or the like.

For example, Compound (IVb) and an activator such as acid halide (forexample, thionyl chloride, oxalyl chloride, phosphorus oxychloride orthe like is used), acid anhydride or activated ester of Compound (V) arereacted in an appropriate solvent at about 0 to 100° C. for about 3minutes to 10 hours.

As a solvent, tetrahydrofuran, dimethylformamide, diethyl ether,dichloromethane, toluene, benzene, xylene, cyclohexane, hexane,chloroform, ethyl acetate, butyl acetate, pentane, heptane, dioxane,acetone, acetonitrile, water, the mixture solvent or the like can beused. Preferred is toluene or tetrahydrofuran. Additionally, ifnecessary, activator such as base (Preferred is triethylamine, pyridineor the like), thionyl chloride, acid halide (e.g., thionyl chloride,oxalyl chloride or phosphorus oxychloride), acid anhydride or activatedester can be used.

As the alternative process, the target compound can be obtained byreacting Compound (IVb) and (V) in an appropriate solvent (e.g.,tetrahydrofuran, dimethylformamide, diethyl ether, dichloromethane,toluene, benzene, xylene, cyclohexane, hexane, chloroform, ethylacetate, butyl acetate, pentane, heptane, dioxane, acetone,acetonitrile, water or the mixture solvent) in the presence of acondensing agent at about 0 to 100° C. for about 3 minutes to 10 hours.

Examples of condensing agents include 1,1-carbonyldiimidazole,dicyclohexyl carbodiimide and water solublecarbodiimide(1-ethyl-3-(3′-dimethylamino propyl) carbodiimide).

Examples of the groups of Z are the followings.

Compound (VI) obtained as above is useful as a NPYY5 receptorantagonist.

This invention is further explained by the following Examples, which arenot intended to limit the scope of the present invention.

Example 1

Additive: Water

To hydrochloride of Compound (I-1) (10.00 g), were added toluene (40mL), triethylamine (10.72 g) and tap water (20 mL) and the mixture wascooled to 3° C. Compound (II-1) (7.45 g) was added dropwise thereto at 3to 6° C. over 65 minutes. This reaction solution was stirred at 0 to 10°C. for about 60 minutes and then separated to obtain the upper layer(46.69 g) (Compound (IIIa-1) in toluene solution). To this reactionsolution, were added tap water (40 mL) and 48% NaOH solution (10.03 g).The mixture was stirred at about 40° C. for 2 hours, and then separatedto obtain the lower layer. 20% sulsuluric acid solution (17.54 g) wasadded dropwise thereto at 40 to 48° C. to be pH6.5 (Compound (IIIb-1) inthe reaction solution). To this reaction solution, was added sodiumtungstate dihydrate (794 mg). 35% hydrogen peroxide solution (9.36 g)was added dropwise thereto at 32 to 52° C. over 61 minutes. Thisreaction solution was stirred at about 40° C. for 90 minutes. 18.12 g ofa solution that sodium sulfite (8.00 g) was dissolved in tap water (100g) was added dropwise thereto and the surplus superoxide was removed. Tothis reaction solution, was added dropwise 20% sulsuluric acid solution(12.32 g) at 40 to 45° C. to be pH3. The mixture was stirred at about 2°C. for 120 minutes. The reaction mixture was filtered, and then thefiltrate was washed with 30 mL of tap water. The undried crystal wascollected and dried under reduced pressure with heating (80° C.) to give11.41 g of Compound (IVb-1) (90.0% yield, based on hydrochloride ofCompound (I-1)).

Compound (IIIb-1)

¹H-NMR (CDCl₃, internal standard TMS, 300 MHz)

δ 1.05-1.20 (m, 2H), 1.21 (s, 9H), 1.54 (m, 2H), 2.09 (t, 4H, J=14 Hz),2.28 (tt, 1H, J=12.0, 3.6 Hz), 3.18 (m, 1H), 3.30 (d, 1H, J=6.0 Hz)

Elemental analysis:

Calcd: C, 53.41; H, 8.56; N, 5.66; S, 12.96

Found: C, 53.21; H, 8.59; N, 5.85; S, 12.57

Melting point: Degrading over about 180° C.

Example 2 Additive: Isopropanol

To hydrochloride of Compound (I-1) (7.00 g), were added toluene (28 mL),triethylamine (7.50 g) and isopropanol (7 mL) and the mixture was cooledto 3° C. Compound (II-1) (5.21 g) was added dropwise thereto at 2 to 8°C. over 17 minutes. This reaction solution was stirred at 0 to 10° C.for about 60 minutes. Tap water (14 mL) was added thereto and separatedto obtain the upper layer (36.31 g) (Compound (IIIa-1) in toluenesolution). To this reaction solution, were added tap water (28 mL) and48% NaOH solution (7.02 g). The mixture was stirred at about 25° C. for4 hours, and then separated to obtain the lower layer. 20% sulsuluricacid solution (12.73 g) was added dropwise thereto at about roomtemperature to be pH7.5 (Compound (IIIb-1) in the reaction solution). Tothis reaction solution, was added sodium tungstate dihydrate (556 mg).35% hydrogen peroxide solution (6.55 g) was added dropwise thereto at 40to 43° C. over 59 minutes. After stirring this reaction solution atabout 40° C. for 120 minutes, 4.63 g of a solution that sodium sulfite(8.00 g) was dissolved in tap water (100 g) was added dropwise theretoand the surplus superoxide was quenched. To this reaction solution, wasadded dropwise 20% sulsuluric acid solution (8.39 g) at about roomtemperature to be pH3. The mixture was stirred at about 2° C. for about30 minutes. The reaction mixture was filtered, and then the filtrate waswashed with 21 mL of tap water. The undried crystal was collected anddried under reduced pressure with heating (80° C.) to give 7.86 g ofCompound (IVb-1) (88.5% yield, based on hydrochloride of Compound(I-1)).

Example 3 Additive: Methanol

To hydrochloride of Compound (I-1) (7.00 g), were added toluene (35 mL),triethylamine (7.50 g) and methanol (7 mL) and the mixture was cooled to3° C. Compound (II-1) (5.21 g) was added dropwise thereto at 2 to 9° C.over 48 minutes. Triethylamine (7.50 g) was added thereto and Compound(II-1) (5.21 g) was added dropwise at 2 to 9° C. Triethylamine (7.50 g)was added thereto and Compound (II-1) (5.21 g) was added dropwise at 2to 9° C. After stirring this reaction solution at 0 to 10° C. for about30 minutes, tap water (14 mL) was added thereto and separated to obtainthe upper layer (46.57 g) (Compound (IIIa-1) in toluene solution). Thepreparation rate of Compound (IIIa-1) was 94.5%.

The preparation rates of Compound (IIIa-1) in the above Examples and acase that the additive was not added were compared.

TABLE 1 The preparation The kind and rate (%) of The amount of amount ofCompound Additive the additive the solvent (IIIa-1) Example 1 Water 2 VToluene 4 V 94.6 Example 2 Isopropanol 1 V Toluene 4 V 98.8 Example 3Methanol 1 V Toluene 5 V 94.5 Comparative No additive — Toluene 5 V 52.7example (1 V of the amount of an additive means 1 mL relative to 1 g ofthe substrate.)

To carry out the next reaction without isolating Compound (IIIa-1), thepreparation rate was calculated by quantitating the reaction solutionwith HPLC without isolating the compound in all cases.

It is cleared that the preparation rates of Compound (IIIa-1) wereconsiderably enhanced in the cases that an additive was added comparedto the case that an additive was not used.

INDUSTRIAL APPLICABILITY

A process of the present invention is useful as a process for theindustrial preparation because it can safely and efficiently prepareCompound (III) and (IV).

1. A process for the preparation of a compound of the formula (IVb):

wherein R² is lower alkyl, or a salt thereof, comprising hydrolyzing acompound of the formula (IIIa) under alkaline condition:

wherein R^(1a) is optionally substituted lower alkyl, and R² is loweralkyl, or a salt thereof, to obtain a compound of the formula (IIIb):

wherein R² is lower alkyl, or a salt thereof; and oxidizing the obtainedcompound or salt thereof.
 2. A compound of the formula (IIIb-1):

or a salt thereof.